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Foam Molders

Vacuum Forming & Custom Foam Molding near Fullerton, California

Vacuum Forming & Molding for Fullerton Manufacturers

Foam Molders & Specialties has been vacuum forming, pressure forming and molding parts for North Orange County manufacturers for over 40 years — from our 55,000 sq ft facility in Cerritos, a short drive from Fullerton via the 91. We build the tooling in-house, form the part, then trim, bond, paint and assemble it under one roof, all within an ISO 9001:2015 and AS9100 Rev D certified quality system.

Send a drawing — get a formed-part plan. Part files, sketches or a sample: we’ll come back with a forming approach, material recommendation and pricing. Request a Quote.

Vacuum forming and pressure forming services

  • Trays, covers, housings, panels and enclosures formed from engineering thermoplastic sheet
  • Pressure forming where the part needs crisper detail and tighter texture
  • Textured and styled finishes, plus OEM-grade painting in-house
  • CNC trimming, bonding and full assembly — one purchase order, one accountable supplier

Because mold manufacturing happens in our own shop, tooling for vacuum-formed parts is faster and far less expensive than injection tooling — which is exactly why forming wins for low- and mid-volume production runs.

Foam Fabrication to Match the Formed Part

Formed plastic rarely travels alone — most assemblies also need foam. We fabricate the case inserts, gaskets, padding and kitting trays that go with your formed parts, cut from polyurethane, cross-linked polyethylene (XLPE), EVA and reticulated foams matched to the application.

Industries we serve around Fullerton

  • Aerospace and defenseAS9100 Rev D certified formed components, kitting and protective foam
  • Electronics — formed trays and protective handling for boards and finished units
  • Medical device and general manufacturing — see all the industries we serve
  • Automotive and aftermarket — formed components with OEM-grade custom painting

Why North Orange County Works With FMS

Fullerton, Brea, Placentia and La Habra manufacturers can reach our floor in minutes — which changes how projects run. Your engineers review tooling in person, prototypes are inspected the week they’re made, and pickup and delivery are simple.

Frequently asked questions

What’s the difference between vacuum forming and pressure forming?

Both shape heated thermoplastic sheet over a mold. Vacuum forming pulls the sheet down with vacuum alone; pressure forming adds positive air pressure for sharper detail, tighter radii and better texture reproduction — closer to an injection-molded look at a fraction of the tooling cost. We do both, and we’ll recommend the right one for your part.

Do you build the molds too?

Yes — tooling is designed and built in-house, which shortens lead times and keeps iteration fast during prototyping.

Can you finish and assemble the parts?

Yes. Trimming, bonding, painting and assembly all happen in our facility, including textured and styled finishes for visible parts.

How do I get a quote?

Send your drawing, CAD file or a sample part through our quote page with quantity and any deadline — we’ll respond with an approach and pricing.

Ready to start? Request a Quote or call Vacuum Forming: (800) 217-7041.

ISO 9001:2015 · AS9100 Rev D · ISO/TS 16949 compliant · Manufacturing in California since 1971

Our Valued Partners

Custom Foam Products