Vacuum Forming

Serving the aircraft, automotive, and commercial industries since 1971, FMS specializes in vacuum forming, thermoforming and pressure forming from small parts with intricate detail to large parts such as running boards (gauge size up to .5 ). In addition, we perform many secondary processes and complete both small and large assemblies.  We can design, build tooling, and make the part with attention to detail, competitive pricing and customer service that sets us apart from our competitors

Pressure Forming

Pressure forming is a manufacturing process that uses positive air pressure to form thermoplastic sheets into three-dimensional shapes. The process begins with a flat sheet of plastic, which is placed over a mold. The mold is then placed inside a chamber, where the air pressure is increased. This causes the plastic to stretch and conform to the shape of the mold.

Once the desired shape has been achieved, the air pressure is released and the plastic cools and hardens. Pressure forming is often used to create complex shapes that would be difficult or impossible to achieve using other methods. It is also an efficient way to produce large quantities of parts with consistent quality.

Vacuum Forming

Vacuum forming is a type of thermoforming process that uses a sheet of plastic material placed over a mold. The mold is then heated until the plastic becomes soft and pliable. Once the plastic reaches the correct temperature, a vacuum is applied to the underside of the sheet, which pulls it down into the mold.

After the plastic has cooled and hardened, it is released from the mold and the finished product is ready. Vacuum forming is often used to create packaging, signage, and other products that require complex shapes or curves.

The process is relatively quick and simple, making it an affordable option for small-scale production runs. Additionally, vacuum forming can be easily customized to create unique products that stand out from the competition.

Embossing

Embossing is a plastic fabrication process in which a design is raised above the surrounding surface. It can be used for decoration, identification or to create a 3-dimensional effect.

The plastic sheet is heated until it is soft and pliable. Next, a male or female mold is pressed into the softened plastic. Finally, the plastic is allowed to cool and harden in the mold. The result is a design that is raised above the surface of the plastic.

Embossing can be performed on a wide variety of plastics, including polycarbonate, acrylic and PVC. When done correctly, it can produce a high-quality finish that will enhance the appearance of any product.

Precision Trimming

Precision trimming for packaging materials is a process that removes excess material from the edges of plastic packages. This ensures that the packages are the correct size and helps to improve the overall appearance of the finished product.

In some cases, precision trimming can also help to improve the functionality of the package, such as making it easier to open or close. The trimming process can be done by hand or using specialized machinery, and it is often done as part of the package design process. Precise trimming is an important consideration for any business that produces plastic packaging.

Custom Painting

All of our solutions can be custom-painted to any desired color or combination of colors. This helps ensure that your packaging and materials solutions are consistent with your intended aesthetic or brand requirements.

Fiberglass and Lightweight Composites

Fiberglass is a material manufactured from glass fibers that are embedded in a resin matrix. It is lightweight, strong, and corrosion-resistant, making it an ideal material for a variety of applications.

Lightweight composite fabrication is a process that involves combining two or more different materials to create a new material with unique properties. Depending on the desired outcome, the individual materials can be combined in different ways, such as through layering or mixing.

We can duplicate any part’s design to fabricate even stylish plastic parts. One of the greatest advantages is that it involves fewer parts and less tooling than injection molding and therefore is more cost-effective. It is an economical choice that can be used for small and medium production runs. The detail that can be reproduced by the mold makes this method superior to other forms of production. We service many markets and are always looking for new ways to use our processes and to service our customers.

Products you may recognize include:

Engine Plug cover
This is an engine plug cover used by ground crews to place over the engine while doing repairs on the aircraft. This piece shows all of the various assemblies we can perform for you.  We can provide a turn key service for you, making your job as simple as possible with a guarantee of quality and on time delivery.

Air control valve
The control valve here is shown disassembled so you can see the intricacy of the assemblies required. For this part, all areas of fabrication are visited, from the metal fabricated mesh cover, die cut foam and plastic fabrication, to the complete assembly so that the part is ready for service. Our attention to detail is unsurpassed.

Air duct cover
Vacuum formed pieces are all around us. Take this air duct cover that gets imbedded in the interior of an airplane as an example. You can see the complexity of what is involved to produce this part, from the placement of the butterfly valve to control and restrict airflow, to the way the mold is designed with the drilled holes for air passage and ribbed face to disperse the air. You put a lot into the design of your part. Let us help you meet your design requirements.

Aircraft interior parts
As with some of the other parts featured here, you will be surprised where our parts show up.  We build various covers for electrical applications, recessed telephone boxes, control boxes and large items that use the fiberglass / epoxy molds.

Another assembly shows our ability to handle any graphic capabilities to complete your part. This can range from simply marking the part for identification, to labeling your part so once shipped, it is ready for use.

Center console
When sharp precise detail is desired, vacuum formed parts make an attractive alternative to other molding processes. This center console requires several assemblies. These can range from custom painting, numbering, inserting clips and installing doors to complete the part. We are truly a one stop shop when it comes to turn key projects.

Get the Components You Need with Vacuum Molding and Forming in California

Many industries require custom-made components to meet their specifications. Foam Molders & Specialties in California offers custom vacuum-forming solutions to create precise elements that give you the parts you need. We use all types of processes to create custom-made parts for various industries, including aviation, automotive, commercial, and industrial. Whether you need vacuum molding plastic sheets or other types of thermal vacuum forming, we offer the solutions you need.

Vast Array of Services

We give clients the best options for creating custom components through vacuum molding and forming in California. You can trust our team to produce parts to your specifications using:

• Thermoplastic Vacuum Molding
• Custom Pressure Thermoforming
• Custom Foam Folding
• Thermal Vacuum Forming

We work with you to determine the precise specifications and recommend the appropriate processes to achieve the best results. We deliver your products promptly, ensuring you have the necessary components at the right time.

Work with Our Team Today

If you need custom foam folding, thermal vacuum forming, thermoplastic vacuum molding, or other related services in California, you can trust our team to give you the desired results. We work closely with you to find the perfect solutions to supply you with everything you need. Our team uses high-quality materials and processes to generate the best results. We invite you to contact us today to discuss your unique needs and learn how we can help you achieve your goals.

How does thermoforming work?

Thermoforming is the process of heating a plastic sheet so that it becomes softened. Once this is performed, the plastic can be molded and manipulated into the desired shape.

What is the difference between plastic injection molding and thermoforming?

Thermoforming requires softened plastic to be shaped around a mold, while plastic injection molding involves the melting of plastic pellets, with the resulting liquid plastic being injected into a mold.

Can thermoforming be used to make something other than packaging?

Yes. Thermoforming is a highly versatile process that allows for the creation of just about any plastic product. Thermoforming is popular in the manufacturing of automotive parts, toys, aircraft components and other tools and products.

What are the benefits of thermoforming?

Thermoforming results in the creation of high quality products that are able to be made at a lower cost. This process is perfect for the manufacture of larger parts which can be made at a high speed.

How can I get a quote for some parts?

Our team is happy to provide you with a comprehensive quote regarding your next thermoforming project. To learn more about our range of products and services, or to receive your quote, reach out to our team at (800) 378-8987.

Can you provide design and engineering assistance for my project?

Yes. We are happy to discuss the creation of custom manufactured parts and products with our clients. We offer specialty custom molding services that cater to your specific needs and preferences.